Small laboratory vacuum homogenizing emulsifier, fully automatic dispersing emulsifier

Fully Automatic Small Laboratory Vacuum Homogeneous EmulsifierDispersingEmulsifier

Product Introduction

The fully automatic small laboratory vacuum homogeneous emulsifier can be customized as required, and is used for dispersing, mixing, emulsifying, homogenizing and dissolving. It can stir, homogenize, emulsify, disperse and mix materials under vacuum or pressure conditions, and the entire reaction process can be observed through glass.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of the materials, and can also heat or cool the materials.

Product Features

1) The homogenizing and emulsifying device of this machine can reach the bottom of the kettle, and the internal circulation emulsification can be realized by using the emulsifying head. With the combination of the high-speed emulsifying device and the slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles. The product can be fully mixed, emulsified, dispersed and homogenized to form a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly realize heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cool more fully.

3) The vane-type vacuum pump is used for sucking raw materials, saving manpower. It adopts vacuum feeding, especially for powder materials, which can avoid dust flying by vacuum suction. The entire process is carried out under vacuum conditions, preventing the materials from generating bubbles after high-speed stirring, and meeting the hygienic and aseptic requirements. It can also be used for degassing, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and meets the GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance convenient.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, which is convenient for observing the production status.

6) This machine is equipped with safety protection devices, such as vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for washing and care products.

Application Scope

It is used in industries such as pharmaceuticals, cosmetics, lithium batteries, adhesives, etc., and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L   YK-5L   YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0mpa

Lifting method---manual balance type/electric type

Standard homogenizing emulsifier---Y25/25G

Stirring paddle type---wall-scraping type

Optional stirring paddle---anchor type/dissolving type/leaf type

Reactor---glass reactor/stainless steel reactor

Material-contacting parts material---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780

Working Principle: The high-shear dispersing emulsifying homogenizer with glass works by forming comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed and angular speed through the high-speed and stable rotation of the rotor. Under the action of the stator, strong and repeated comprehensive effects such as hydraulic shear, friction, centrifugal extrusion and fluid collision are formed in the reasonable narrow gap between the stator and rotor. The materials circulate in the container through the above working process to obtain the product. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects make the materials subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). The laboratory emulsifier is an efficient, fast and uniform equipment that can introduce one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a uniform phase. The laboratory emulsifier can make the immiscible solid phase, liquid phase and gas phase uniformly and finely disperse and emulsify instantly under the combined action of corresponding mature processes and appropriate additives, and obtain stable high-quality products after high-frequency circulation.

Working heads with different specifications are configured to meet different experimental needs. Its distinctive features and functions make it an ideal equipment for scientific research, product development, quality control and production process application in medical institutions, biological research, hygiene products, cosmetics, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake filling, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, essence, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceuticals: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticides: Fungicides, seed coatings, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction and other fields.